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PET recycling

MAS launches iQonicTwin Solutions

1:41 min PET recycling systems
Pucking, Austria

This September, MAS is proud to launch the iQ series, along with the iQonicTwin Solutions, including the PreDensifier for excellent film recycling and the HyperPET solution, in collaboration with Christian Schiavolin. These innovations empower recycling companies and plastics processors to tackle challenges head-on and take their operations to the next level.

Revolutionizing Film Recycling

The iQonicTwin PreDensifier combines two proven technologies into a single high-performance system, delivering maximum process stability, energy efficiency, and product quality. Designed to address the toughest recycling challenges, the PreDensifier offers:

  • Consistent material qualityeven with fluctuating feedstocks
  • Significantly reduced gel and black spot formationfor top-grade results
  • Ultra-low energy consumption
  • Compact, dust-free, water-free operationfor cleaner, smarter recycling
  • Instant start/stop and full process controlfor ultimate flexibility

Shaping the Next Level of PET Recycling

The iQonicTwin HyperPET solution sets new standards in PET recycling. Integrated with the MAS extruder, it enables efficient heat progression, reduces costs, and ensures food-grade rPET. It supports both bottle-to-bottle and tray-to-bottle applications, offering high flexibility, low energy use, and consistent product quality.

Hyper-Flex – Flexibility

Processes R‑PET bottle flakes, tray flakes, and blends

Hyper-Clean – Food Safety

Double decontamination in extrusion + SSP, fully FDA / EFSA compliant operation (validated through positive lab testing)

Hyper-Save – Efficiency

Nitrogen-free process & gentle extrusion, reduced energy, less scrap, faster ROI

Hyper‑Q – Pellet Quality

Food-grade pellets, IV > 0.80 dl/g / uniform color, minimal AA

Hyper-Compact – Reduced Footprint

Compact MAS extruder + fast SSP / saves floor space

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MAS' standard PET Recycling solutions:

rPET SSP Solution – Post-Extrusion IV Optimization

  • Precise IV adjustment
  • FDA-compliant operation
  • EFSA-compliant operation (validated via lab testing)
  • Energy-efficient design

rPET Regran Solution – One-Step PET Processing

  • Excellent IV, color, and AA control
  • Energy-efficient process design
  • Suitable for all PET fractions

Upgrade Your Recycling – Maximum Performance, Minimal Energy

Whether upgrading an existing line or planning a new setup, MAS combines performance with practical solutions. Our iQonicTwin Solutions transform recycling, delivering maximum throughput, minimal energy consumption, and top-quality output.

Launching iQonicTwin Solutions

  • iQonicTwin PreDensifier
  • HyperPET
  • Regrind Solutions

At the core of our new iQonicTwin Solutions are proven, high-performing machines:

  • Conical co-rotating twin-screw extrusion
  • CDF: Advanced, intelligent, and adaptive filtration upgrade systems
  • DRD: Waterless plastics cleaning

High-performance recycling starts here – with MAS and the iQonicTwin Solutions.

www.mas-tech.com

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