Take successful decisions leveraging Evo-ON®
Evo-ON® is a unique cloud suite with built-in intelligence that hosts dedicated applications tailored to the packaging industry, to supervise and optimise any aspect of the line. It is available as a complete package or as individual apps with Evo-ON® Care, Evo-ON®Performance and Evo-ON® Eco, turning data into peak performance. These smart apps draw conclusions and offer recommendations through 24/7 equipment data aggregation and analysis that contextualise real-time raw data to generate reliable machine knowledge for users. The platfom empowers decision-making to unlock full packaging line performance through real-time and pro-active alerts notifications, customisable dashboards and reports.
Evo-ON®is founded on key cybersecurity best practices with industry-recognised standards, ensuring that the data and equipment are protected.
Turn unplanned downtime into productive time
Optimising the way maintenance is conducted can lead to greater uptime and cost-effectiveness. Therefore, finding the right balance between preventive and predictive maintenance is key. Evo-ON® Care makes it possible to move beyond preventive maintenance, leveraging built-in predictive capabilities to anticipate the maintenance of specific parts at the most appropriate time. To maximise the efficiency of predictive maintenance, the main components of focus are those which require more time to be replaced, represent higher downtime risks and can impact finished product quality.
“Through the interpretation and conceptualisation of actionable data by our data experts, the value of maintenance can be enhanced by preventing breakdowns on one side and on the other avoiding unnecessary maintenance. This can increase part lifetime up to 30% and OEE up to 3%,” adds Gabriele.
Sustain high efficiency and optimum utility over time
“The performance of any production facility tends to decrease over time; therefore, to address and solve issues quickly, real-time access to production data is a must. But the real challenge is not just adopting a reliable system, but also selecting the one that will help detect sources of efficiency loss, set priorities, and validate results rapidly,” comments Gabriele.
Evo-ON® Performance is a productivity-focused app that empowers users to accurately assess priority actions to take by monitoring and ranking the machine problems that cause efficiency losses on the line. It helps to detect hidden opportunities and identify all sources of inefficiency through root cause analysis (RCA). It’s benchmarking capabilities between machines and lines are an additional lever to ensure production units meet the performance targets. This smart app provides actionable production data, increasing efficiency by up to 20%.
Utility consumption varies according to line settings, efficiency, stoppages, maintenance and overall conditions leading to a major impact on the environment as well as costs. Evo-ON® Eco identifies variations at an early stage with the aim of informing and driving lower emissions as well as cost reductions. This smart app provides rapid access to utility consumption by shift, recipes and SKUs so that energy efficiency per produced unit can be benchmarked. On top, the RCA supports rapid corrective action with actionable insights coming from real-time alerts and makes saving recommendations.
“Our aim is to bring additional value to Sidel equipment and packaging lines by leveraging the digital journey we have already started with key players in the packaging industry. Moreover, we are dedicated to evolving and enhancing the Evo-ON® suites by widening the features and scope of the apps in the future, such as extended functionalities towards packaging quality improvement, changeover optimization and much more,” concludes Gabriele.
